“My first authorized joint burned like hell. It was sizzling, the fabric was dried out, and it canoed,” remembers Kyle Loucks, founder and CEO of RollPros, as he describes the expertise that led to his work within the hashish pre-roll house. For Loucks, that second wasn’t only a private disappointment, it introduced a serious realization. What was imagined to be a magical milestone, celebrating legalization and high quality craftsmanship, became an encounter with a product that fell far wanting expectations. As a substitute of transferring on, Loucks determined to do one thing about it.
The Drawback With Pre-Rolls: A Connoisseur’s Perspective
Loucks’ first pre-roll was meant to be a celebration, an emblem of how far the business had come. As a substitute, it uncovered a persistent downside out there. “I noticed an issue,” he says. “This isn’t my stage of joint.” For somebody who had spent greater than 20 years perfecting the artwork of rolling by hand, encountering such a poorly made product sparked an thought. Retreating to his storage, Loucks started engaged on an answer that would ship constant, high-quality joints at scale.

On the core of his answer is TruRoll expertise, a proprietary system that flips the normal cone-filling course of on its facet—actually. “We feed horizontally, so you’ll be able to fill contemporary, sticky weed with a giant grind dimension. Then we roll it and tighten it as we go. It is only a higher approach to make a joint,” Loucks explains.
The horizontal feeding method addresses a standard problem with cones: their slender aperture, which frequently results in uneven packing and airflow points. By rethinking the mechanics of rolling, Loucks developed a system that preserves the integrity of contemporary flower whereas making certain a constant burn. His invention appeals not simply to craft growers but additionally to bigger operators searching for effectivity with out sacrificing high quality.
Craft Meets Automation
RollPros’ flagship product, the Blackbird Rolling System, is designed for hashish fans who worth each precision and consistency. It combines Loucks’ hands-on expertise with superior automation to duplicate the standard of hand-rolled joints on an industrial scale. “We have completed over 80 million joints now and have about 160 machines out within the wild,” Loucks shares, highlighting the rising demand for his expertise.
The Blackbird’s design focuses on preserving what makes a joint particular. “I selfishly designed it for myself,” Loucks says, emphasizing his private requirements as a hashish connoisseur who values contemporary flower and optimum burn high quality. “I like a big grind dimension to maintain all these flavonoids and terpenes on the plant,” he provides. To enrich this, RollPros sources high-quality paper from one of many oldest paper mills in France, making certain a good, easy burn.
Past high quality, the Blackbird can also be about flexibility. Operators can customise almost each facet of the rolling course of, from density and draw resistance to the kind of filter or paper used. “You are able to do large fatties, little pinners, ceramic suggestions, glass suggestions, wooden suggestions—it is all customizable,” Loucks explains. The machine’s adaptability permits manufacturers to tailor their merchandise to fulfill the particular preferences of their prospects, creating a singular id in a aggressive market.
Assembly The Wants Of Craft Growers And Past
For Loucks, the design of the Blackbird Rolling System was at all times rooted in serving the craft hashish neighborhood, those that worth high quality and freshness over mass manufacturing. “It is actually tailor-made for the craft grower,” he explains. Impressed by the dedication of phenohunters and small-scale cultivators in locations just like the Emerald Triangle, Loucks wished to create a software that would seamlessly combine into these operations whereas sustaining the requirements of hand-rolled joints.

The Blackbird’s compact dimension makes it a great match for such setups. Measuring roughly 4 ft by two ft and standing about 4 ft tall, it is no bigger than two school fridges positioned facet by facet. “It is on casters, so you’ll be able to roll it from room to room,” Loucks provides.
Nonetheless, the machine’s utility does not cease on the craft stage. The Blackbird has additionally gained traction amongst bigger gamers within the hashish business, together with multi-state operators (MSOs) searching for environment friendly and scalable options. “We have got all the best way as much as the large MSOs utilizing our gear,” Loucks shares. “It is nice to see the large guys beginning to have a look at us and being like, ‘That is the way you make a top quality client expertise.'”
The Funding And ROI Equation
In fact, innovation comes at a value. The Blackbird Rolling System is an funding, with a beginning price of roughly $250,000. For some operators, that may look like a steep entry level, however Loucks factors out that the machine’s scalability and potential for high-volume output could make it an economical selection in the long term. With the power to supply roughly 900 joints per hour, the system can rapidly pay for itself in the best palms.
Loucks recounts the story of a very resourceful buyer who bought a Blackbird and turned it right into a cellular rolling service. “He had it in a trailer and would roll it onto farms to supply rolling as a service. Then he’d pack it again up and head to the following place,” Loucks explains. This entrepreneurial method not solely supplied speedy worth to native growers but additionally allowed the client to recoup his funding sooner than anticipated.
For operators who might not have the upfront capital, RollPros affords leasing choices to make the expertise extra accessible. This flexibility ensures that craft growers and boutique operations can nonetheless profit from the Blackbird’s capabilities with out being priced out of the market.
Past Rolling: The Future Of Hashish Innovation
Whereas the Blackbird Rolling System has carved out a distinct segment for itself within the hashish pre-roll market, Loucks is already looking forward to the following set of challenges dealing with the business. “I feel packaging is subsequent,” he says, pointing to sustainability as a crucial space for enchancment. The present choices for pre-roll packaging typically depend on single-use plastics or different environmentally unfriendly supplies, an issue Loucks believes might be addressed with the identical revolutionary mindset that introduced TruRoll expertise to life. “I wish to discover some extra sustainable choices for packaging, however I’ve bought to do it with the identical stage of innovation that I did with the Blackbird.”

Loucks’ method to problem-solving is rooted in collaboration. “I like to brainstorm,” he shares. “Hit me up on LinkedIn, let’s do a Zoom, I will get the whiteboard out—inform me your downside.” For Loucks, innovation does not occur in isolation. By inviting growers, operators and different business professionals to share their ache factors, he goals to create options that aren’t simply technically sound however deeply aligned with the wants of the hashish neighborhood.
Crafting A Ritual, One Joint At A Time
Regardless of the technological sophistication of the Blackbird, Loucks is fast to acknowledge the irreplaceable worth of the human contact in hashish tradition. For a lot of fans, rolling a joint is as a lot in regards to the ritual as it’s in regards to the closing product. Loucks, a self-described “ritual man,” understands this intimately. “Rolling a joint is like making espresso,” he says. “It is in regards to the odor, the texture, the entire expertise.”
This angle is woven into the very material of RollPros. Whereas the Blackbird allows constant, high-quality manufacturing at scale, it does not search to interchange the craft of rolling by hand. As a substitute, it gives a software for individuals who wish to take their craft to the following stage, mixing custom with innovation. “The individuals which can be actually profitable with our machine are joint rollers and joint people who smoke,” Loucks explains. “They know what a very good joint seems like, they usually can dial within the machine to hit all those self same parameters.”
A Rising Legacy
With greater than 80 million joints produced and a rising roster of consumers starting from boutique craft growers to large-scale MSOs, RollPros is turning into a cornerstone of the hashish pre-roll business. Loucks credit a lot of this success to his means to stay linked to the neighborhood he serves. Whether or not by brainstorming classes, hands-on product growth or just sharing his ardour for well-rolled joints, Loucks retains his concentrate on the individuals who make the hashish business what it’s.
As he displays on his journey, Loucks stays energized by the challenges that lie forward. “There are large issues all throughout the business,” he says. “And I am right here to assist resolve them.”
Photos courtesy of RollPros.
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